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automatic surgical mask making machine

How to Select the Best Mask Manufacturing Machine for the Mask Factory?

Mask INFO
1. Mask Factory: Complete Guide to Building a Mask Production Line
2. Mask Type: How can We Identify Shape, Use, and Standard of Face Mask?
3. How to Select the Best Mask Manufacturing Machine for the Mask Factory?
4. Mask Effectiveness Test Checklist of EN 14683, EN 149, and ASTM F2100
5. An overview of masks
6. The Common FAQ about the Use of N95 Masks

For mask factories, choosing the best mask manufacturing machine is the key to the stable production of masks. There are many kinds of mask manufacturing machines, there are fully automatic mask making machines and semi-automatic mask making machines, medical surgical mask machines, and non-medical mask machines, so what exactly should the best mask manufacturing machine have?

mask manufacturing machine

Mask Manufacturing Machine Overview

There are many kinds of masks from the viewpoint of the use, shape, and standard of masks, so there are also many kinds of mask manufacturing machines, such as surgical mask making machine, N95 mask making machine, KN95 mask manufacturing machine, flat mask making machine, folding mask manufacturing machine, cup mask manufacturing machine and so on.

Mask manufacturing machine, generally also called mask making machine or mask production line. No matter what kind of mask manufacturing machine, from the production process of the mask, the mask manufacturing machine is mainly composed of three parts: mask raw material feeding, mask body forming, mask earloop welding.

surgical mask making machine

Here take the medical-surgical mask making machine as an example, the mask raw material (non-woven fabric and nose wire) is feeding in the first part and enters the second part to make the mask body, at this time there is no earloop, immediately after that, the main body of the mask enters the earloop welding machine, at this point, the earloop welding is completed and a completed mask is formed.

What Exactly should the Best Mask Manufacturing Machine have?

Is the mask manufacturing machine equipment safe?

Mask manufacturing machine belongs to electromechanical equipment, which involves some safety issues that have an important impact on mask production.

Generally speaking, the most likely hazards of mask manufacturing machines refer to the following two aspects

1 Physical injury, that is, the normal operation of the equipment for the operator caused by mechanical injury, electric shock, radiation, noise, and other hazards, or threats to the integrity of the equipment.

2 Electrical injury, after the failure of electrical parts, there are hazards or direct impacts on the equipment, which leads to electrical injuries, mechanical injuries, etc.

Take the CE certification of EU as an example, according to the safety directive of machinery, MD 2006/42/EC, the mask manufacturing machine should comply with the mechanical safety standard EN ISO 12100 and electrical safety standard EN 60204-1. This can effectively avoid these injuries.

mask manufacturing machine safe

It should be noted that the CE certification is a safety conformity mark for the mask manufacturing making machine rather than a quality conformity mark. So, how to identify the quality of the mask manufacturing machine?

Does the mask manufacturing machine operate properly?

As mentioned before, the mask manufacturing machine is mainly divided into 3 parts, mask raw material feeding, mask body forming, and mask earloop welding. In addition, there are some mask machine manufacturers that will be equipped with mask packaging machine.

Whether the mask manufacturing machine can operate normally mainly depends on whether these 4 parts can normally complete their respective work and can be well linked into a whole, which requires professional technical personnel to debug the mask manufacturing machine.

mask manufacturing machine

The basic principle of surgical mask manufacturing machine commissioning: by adjusting these four parts, the non-woven fabric, nose strip and earloop are combined together in a certain order and structure to ensure the proper size of the face mask, as well as the stability of production.

The debugging of the mask manufacturing machine refers to the adjustment of these 4 parts to combine the non-woven fabric, nose wire, and earloop together in a certain order and structure to ensure the proper mask size, as well as the stability of the mask manufacturing machine.

mask manufacturing machine debugging

The part of the mask body is the more important step, the focus is to ensure that the mask is folded into shape, the position of the nose wire is adjusted, and the face mask is wrapped smoothly.

surgical mask making machine debugging

The difficulty of earloop welding is how to ensure the accuracy of the welding position, the solidity of the welding, and the flatness of the earloop folding for the automatic packaging of the face masks.

mask packing machine

The purpose of mask manufacturing machine commissioning is to enable the continuous and stable production of the machine. It should be noted that the mask manufacturing machine is non-standard automation equipment, and each spare part does not reach modularization and standardization, therefore, it is better to test run the mask manufacturing machine for a period of time after debugging.

Is the mask manufacturing machine more durable?

The equipment is noisy, the earloop is easy to fall off, the size has deviation …… Facing these pain points and difficulties of the mask manufacturing machine, besides the influence of the commissioning of the mask manufacturing machine, there is an important influence factor is the performance of the mask making machine spare parts.

mask manufacturing machine 1
Each generator will perform repeated wave overload tests under the condition of 3 times the load of the simulated normal production parameters, so that the equipment can be started normally under any high-load work and the components will not be damaged.
mask manufacturing machine 2
Each transducer will strictly detect core parameters such as resonance frequency, impedance and capacitance through professional instruments.
mask manufacturing machine 3
The steel mold adopts American D2 imported steel, processed by state-owned enterprises with advanced heat treatment technology, and the quality is excellent. The frequency, current, and other data of the steel mold are strictly tested.
mask manufacturing machine 4
Aging test with ultrasonic combination:
Aging test standards
Long wave mode: test time> 12 hours, temperature < 50℃;
indirect wave mode: test time> 12 hours, temperature < 40℃

The ultrasonic system of the mask manufacturing machine consists of the ultrasonic generator (ultrasonic electric box), ultrasonic transducer, ultrasonic welding head, and flange, which is the core welding part of the mask manufacturing machine and is used for welding around the mask, nose bridge, and earloop welding. Ultrasonic system is the core accessory of the mask machine.

Only professional technology, and qualified spare parts can guarantee the excellent performance of the mask manufacturing machine. A penny for every penny, these are essential if you want the mask manufacturing machine to run stably at high speed.

Does the mask manufacturing machine manufacturer have professional services?

Whether it is technology or product quality, ultimately through the people to reflect, which requires a high degree of responsibility of the mask manufacturing machine manufacturers, otherwise, the publicity is good, but also can not get the customer’s affirmation.

Mask manufacturing machine is durable and expensive, so you should be careful before buying. In the process of communication with the mask-making machine manufacturer, the mask manufacturing machine should try to meet these conditions: compliance with regulations, fast delivery, high output, good stability, and timely after-sales service …..

  • Compliance with regulations: CE marking for machinery and equipment is a safety certification mark that is regarded as a passport for manufacturers to enter the European market. All products with the “CE” mark can be sold in each member state of the European Union without having to meet the requirements of each member state, thus achieving the free flow of goods within the EU member states.
  • Delivery time: Time is money, and it is obvious that a fast delivery time of the mask manufacturing machine means a fast entry into production.
  • Output speed: High output of the mask manufacturing machine means more masks are produced in the same amount of time, and the efficiency is naturally higher.
  • Stability: Stability is a prerequisite, and only with fewer failures of the mask manufacturing machine can we maximize the continuity of production.
  • After-sales service: After purchasing the mask manufacturing machine, whether the mask machine manufacturer can provide timely and professional after-sales service is very important.

See here, I believe that you have a certain understanding of how to choose the best mask manufacturing machine, to make the best mask manufacturing machine, not only need the technical support of the mask machine manufacturers but also need the responsibility of the mask machine manufacturers.

surgical mask making machine
surgical mask making machine
KN95 Mask Manufacturing Machine
KN95 Mask Manufacturing Machine

 

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